Reliable production of modern LED headlights

Further development of a tried-and-tested option

Reliable production of modern LED headlights

LED headlights

Asys depaneling systems with the optodrilling option can position holes with extreme accuracy. The latest systems lead the field with an accuracy of ± 50 μ @ 5 sigma. This level of accuracy allows reliable production of modern LED headlights, for example.

For headlights to emit light most effectively in the real world, it is important to align the LED board relative to the other optical components and the housing. To do so, the assembly holes have to be very accurate in relation to the LED. Divisio depaneling systems have a ten megapixel camera to determine the position of the LED. The measured data is then used to drill the holes. This is where the company is setting new standards.

Camera-guided positioning

The company’s experts of the depaneling system do not just use LEDs as the reference point for drilling holes. Holes can now also be drilled with reference to synthetic fiducial marks, geometric shapes or chips. This makes it possible to compensate for all the tolerances that have arisen during production. „We are delighted to provide our customers with what is currently the highest possible accuracy available on the market for positioning location holes“, says Martin Gehring, Product Manager for Divisio product division.

The optodrilling option can be integrated into inline and offline depaneling systems.


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